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ZTA Balls- Product

ZTA Balls, or Zirconia Toughened Alumina Balls, are high-performance ceramic grinding media made from a composite of zirconia (ZrO₂) and alumina (Al₂O₃). These balls combine the hardness of alumina with the toughness of zirconia, resulting in a material with superior abrasion resistance, impact resistance, and durability. ZTA Balls are widely used in various industrial applications, including grinding, milling, and dispersion processes.

  • Product Category: Abrasive & Material
  • Key Features:
  • Enhanced Toughness: The zirconia component enhances the toughness and fracture resistance of the alumina, reducing the risk of chipping and breakage.
  • High Hardness: Offers exceptional hardness, making it effective for grinding and milling a wide range of materials.
  • Wear Resistance: Exhibits excellent wear resistance, ensuring a long service life and reduced frequency of replacement.
  • Thermal Stability: Maintains stability and performance at high temperatures, suitable for high-temperature processing environments.
Applications:

Ceramics: Used in the grinding and milling of ceramic materials, including advanced ceramics and ceramic composites, to achieve fine particle sizes and smooth finishes.

Chemicals: Employed in the dispersion and grinding of chemical compounds and formulations, improving the efficiency of chemical processes.

Pharmaceuticals: Applied in the grinding of pharmaceutical ingredients to achieve precise particle size and consistency in formulations.

Coatings: Utilized in the production of coatings and paints to achieve uniform particle size distribution and enhance the performance of the final product.

Technical Specifications:

Material Composition: Composite of zirconia (ZrO₂) and alumina (Al₂O₃)

Particle Size: Available in various sizes and grades, typically ranging from 0.1 mm to 50 mm, customizable based on application needs

Hardness: Vickers hardness approximately 1200-1400 HV

Density: Approximately 3.8-4.1 g/cm³

Melting Point: ~2000-2200°C

Shape: Spherical or cylindrical, depending on the specific application

Advantages:

Superior Toughness: The zirconia component improves toughness, reducing the risk of media breakage and enhancing grinding efficiency.

High Durability: Exceptional wear resistance ensures a longer service life and consistent performance.

Versatility: Suitable for a wide range of applications, including ceramics, chemicals, pharmaceuticals, and coatings.

Thermal Resistance: Maintains performance and stability at high temperatures, making it suitable for demanding processing environments.

Packaging:
Available in various packaging options, including 25 kg bags, 500 kg bulk bags, or tailored to customer specifications. Custom packaging options may be available upon request.
Storage:

Store in a dry, cool place to prevent moisture absorption and contamination. Ensure containers are tightly sealed to maintain product quality and effectiveness.

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