ZTA Balls- Product
ZTA Balls
ZTA Balls, or Zirconia Toughened Alumina Balls, are high-performance ceramic grinding media made from a composite of zirconia (ZrO₂) and alumina (Al₂O₃). These balls combine the hardness of alumina with the toughness of zirconia, resulting in a material with superior abrasion resistance, impact resistance, and durability. ZTA Balls are widely used in various industrial applications, including grinding, milling, and dispersion processes.
- Product Category: Abrasive & Material
- Key Features:
- Enhanced Toughness: The zirconia component enhances the toughness and fracture resistance of the alumina, reducing the risk of chipping and breakage.
- High Hardness: Offers exceptional hardness, making it effective for grinding and milling a wide range of materials.
- Wear Resistance: Exhibits excellent wear resistance, ensuring a long service life and reduced frequency of replacement.
- Thermal Stability: Maintains stability and performance at high temperatures, suitable for high-temperature processing environments.
Applications:
Ceramics: Used in the grinding and milling of ceramic materials, including advanced ceramics and ceramic composites, to achieve fine particle sizes and smooth finishes.
Chemicals: Employed in the dispersion and grinding of chemical compounds and formulations, improving the efficiency of chemical processes.
Pharmaceuticals: Applied in the grinding of pharmaceutical ingredients to achieve precise particle size and consistency in formulations.
Coatings: Utilized in the production of coatings and paints to achieve uniform particle size distribution and enhance the performance of the final product.
Technical Specifications:
Material Composition: Composite of zirconia (ZrO₂) and alumina (Al₂O₃)
Particle Size: Available in various sizes and grades, typically ranging from 0.1 mm to 50 mm, customizable based on application needs
Hardness: Vickers hardness approximately 1200-1400 HV
Density: Approximately 3.8-4.1 g/cm³
Melting Point: ~2000-2200°C
Shape: Spherical or cylindrical, depending on the specific application
Advantages:
Superior Toughness: The zirconia component improves toughness, reducing the risk of media breakage and enhancing grinding efficiency.
High Durability: Exceptional wear resistance ensures a longer service life and consistent performance.
Versatility: Suitable for a wide range of applications, including ceramics, chemicals, pharmaceuticals, and coatings.
Thermal Resistance: Maintains performance and stability at high temperatures, making it suitable for demanding processing environments.
Packaging:
Available in various packaging options, including 25 kg bags, 500 kg bulk bags, or tailored to customer specifications. Custom packaging options may be available upon request.Storage:
Store in a dry, cool place to prevent moisture absorption and contamination. Ensure containers are tightly sealed to maintain product quality and effectiveness.
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