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Ceramic Foundry Sand - Product

Ceramic Foundry Sand

Ceramic Foundry Sand is a high-quality, precision-engineered material used in the casting and foundry industries. Made from advanced ceramic materials such as alumina (Al₂O₃) or zirconia (ZrO₂), this sand is designed to enhance the quality and efficiency of metal casting processes. Its superior properties provide excellent thermal stability, abrasion resistance, and minimal contamination, making it ideal for use in high-performance and high-precision casting applications.

  • Product Category: Abrasive & Material
  • Key Features:
  • High Purity: Contains minimal impurities, resulting in a clean, high-quality material that ensures the integrity of the cast product.
  • Thermal Stability: Capable of withstanding high temperatures without significant degradation, ideal for use in high-temperature casting environments.
  • Abrasion Resistance: Provides excellent resistance to wear and abrasion, which extends the lifespan of the sand and reduces maintenance.
  • Low Expansion: Exhibits minimal thermal expansion, reducing the risk of defects and ensuring dimensional accuracy in castings.
  • Consistency: Manufactured to precise specifications, ensuring uniform size and quality for reliable performance.
Applications:

Metal Casting: Used as a molding and core material in the production of cast metal parts, including ferrous and non-ferrous alloys, to achieve high-quality and precise castings.

Foundry Industry: Ideal for use in various foundry processes, including sand casting, shell molding, and investment casting, where high performance and accuracy are required.

Refractory Applications: Applied as a refractory material in high-temperature environments, such as in furnaces and kilns, due to its thermal stability and resistance to chemical reactions.

Precision Casting: Utilized in the casting of complex and high-precision components where consistency and accuracy are critical.

Technical Specifications:

Material Composition: High-purity alumina (Al₂O₃), zirconia (ZrO₂), or other advanced ceramics

Purity: Typically ≥ 99% alumina or zirconia content

Density: Approximately 3.6-6.0 g/cm³, depending on the material

Particle Size: Available in various grades and sizes, from fine powders to coarse grains, customized based on specific casting needs

Melting Point: ~1500-2000°C, depending on material composition

Shape: Generally available as spherical or angular grains to suit different casting processes

Advantages:

Enhanced Quality: Provides high-quality castings with excellent surface finish and dimensional accuracy.

Extended Durability: Superior abrasion resistance and thermal stability ensure a longer lifespan and reduced need for replacement.

Minimal Contamination: Low impurity levels reduce the risk of defects and contamination in the cast metal.

Precision: Consistent size and quality contribute to reliable performance and accurate casting results.

Packaging: Available in various packaging options, including 25 kg bags, 500 kg bulk bags, or as per customer specifications.

Storage:

Store in a dry, cool environment. Keep containers tightly sealed to prevent contamination and moisture absorption.

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